SAE AS22759 (M22759, MIL-W-22759) Mil-Spec Wire & Cable
SAE AS22759 wire is a fluoropolymer–insulated single-conductor wire that is ideal for a wide variety of military aerospace applications. Since AS22759 wire is built to meet military specifications, it is also the premier choice for many commercial applications.SAE AS22759 wire boasts high performance and reliability in severe wind and moisture prone (SWAMP) zones such as engine nacelles as well as areas that require overload stability, low smoke emission and fire resistance, such as aircraft cabins.
Some of the distinctive characteristics offered by AS22759 wire are:
Excellent thermal stability
High reliability
High break strength and flex life
High abrasion resistance
AS22759 wire is available in sizes from 30 to 0000 AWG.
Note: This specification was formerly listed under MIL-W-22759.
SAE AS22759 Product Specifications
This wire is in full compliance with the SAE AS22759 specification provided by the Society of Automotive Engineers (SAE).
SPHSCA stands for silver-plated high strength copper alloy, and NPHSCA stands for nickel-plated high strength copper alloy.
PIN AWG Conductor Plating Voltage Temp Insulation M27500 Designation
M22759/1 22-04 Silver 600 200?C PTFE and PTFE Coated Glass EA
M22759/2 22-04 Nickel 600 260?C PTFE and PTFE Coated Glass E
M22759/3 22-02 Nickel 600 260?C TFE Glass TFE RA
M22759/4 22-02 Silver 600 200?C TFE-Glass-FEP RB
M22759/5 24-4 Silver 600 200?C Abrasion Resistant Mineral Filled TFE VA
M22759/6 24-4 Nickel 600 260?C Abrasion Resistant Mineral Filled TFE WA
M22759/7 24-4 Silver 600 200?C Abrasion Resistant Mineral Filled TFE SA
M22759/8 24-4 Nickel 600 260?C Abrasion Resistant Mineral Filled TFE TA
M22759/9 28-8 Silver 1000 200?C Extruded TFE LE
M22759/10 28-8 Nickel 1000 260?C Extruded TFE LH
M22759/11 28-8 Silver 600 200?C Extruded TFE RC
M22759/12 28-8 Nickel 600 260?C Extruded TFE RE
M22759/13 24-01 Tin 600 135?C FEP-PVF2 CA
M22759/14 26-12 Tin 600 135?C FEP-PVF2 CB
M22759/15 26-20 SPHSCA 600 135?C FEP-PVF2 CC
M22759/16 24-02 Tin 600 150?C Extruded ETFE TE
M22759/17 26-20 SPHSCA 600 150?C Extruded ETFE TF
M22759/18 26-10 Tin 600 150?C Extruded ETFE TG
M22759/19 26-20 SPHSCA 600 150?C Extruded ETFE TH
M22759/20 28-20 SPHSCA 1000 200?C Extruded TFE TK
M22759/21 28-20 NPHSCA 1000 260?C Extruded TFE TL
M22759/22 28-20 SPHSCA 600 200?C Extruded TFE TM
M22759/23 28-20 NPHSCA 600 260?C Extruded TFE TN
M22759/28 28-8 Silver 600 200?C Extruded TFE with Polyimide Coating JB
M22759/29 28-8 Nickel 600 260?C Extruded TFE with Polyimide Coating JC
M22759/30 28-20 SPHSCA 600 200?C Extruded TFE with Polyimide Coating JD
M22759/31 28-20 NPHSCA 600 260?C Extruded TFE with Polyimide Coating JE
M22759/32 30-12 Tin 600 150?C Crosslinked Modified ETFE SB
M22759/33 30-20 SPHSCA 600 200?C Crosslinked Modified ETFE SC
M22759/34 24-02 Tin 600 150?C Crosslinked Modified ETFE SD
M22759/35 26-20 SPHSCA 600 200?C Crosslinked Modified ETFE SE
M22759/41 26-02 Nickel 600 200?C Crosslinked Modified ETFE SM
M22759/42 26-20 NPHSCA 600 200?C Crosslinked Modified ETFE SN
M22759/43 26-02 Silver 600 200?C Crosslinked Modified ETFE SP
M22759/44 28-12 Silver 600 200?C Crosslinked Modified ETFE SR
M22759/45 28-12 Nickel 600 200?C Crosslinked Modified ETFE SS
M22759/46 28-20 NPHSCA 600 200?C Crosslinked Modified ETFE ST
M22759/80 26-10 Tin 600 150?C PTFE/Polyimide WB
M22759/81 26-20 Silver 600 200?C PTFE/Polyimide WC
M22759/82 26-20 NPHSCA 600 260?C PTFE/Polyimide WE
M22759/83 8-04 Silver 600 200?C PTFE/Polyimide WF
M22759/84 8-04 Nickel 600 260?C PTFE/Polyimide WG
M22759/85 8-04 Tin 600 150?C PTFE/Polyimide WH
M22759/86 26-04 Silver 600 200?C PTFE/Polyimide WJ
M22759/87 26-04 Nickel 600 260?C PTFE/Polyimide WK
M22759/88 26-04 Tin 600 150?C PTFE/Polyimide WL
M22759/89 26-20 SPHSCA 600 200?C PTFE/Polyimide WM
M22759/90 26-20 NPHSCA 600 260?C PTFE/Polyimide WN
M22759/91 26-10 Silver 600 200?C PTFE/Polyimide WP
M22759/92 26-10 Nickel 600 260?C PTFE/Polyimide WR
M22759/180 26-10 Tin 600 150?C PTFE/Polyimide with Seamles PTFE tape DB
M22759/181 26-20 Silver 600 200?C PTFE/Polyimide with Seamles PTFE tape DC
M22759/182 26-20 NPHSCA 600 260?C PTFE/Polyimide with Seamles PTFE tape DE
M22759/183 8-04 Silver 600 200?C PTFE/Polyimide with Seamles PTFE tape DF
M22759/184 8-04 Nickel 600 260?C PTFE/Polyimide with Seamles PTFE tape DG
M22759/185 8-04 Tin 600 150?C PTFE/Polyimide with Seamles PTFE tape DH
M22759/186 26-04 Silver 600 200?C PTFE/Polyimide with Seamles PTFE tape DJ
M22759/187 26-04 Nickel 600 260?C PTFE/Polyimide with Seamles PTFE tape DK
M22759/188 26-04 Tin 600 150?C PTFE/Polyimide with Seamles PTFE tape DL
M22759/189 26-20 SPHSCA 600 200?C PTFE/Polyimide with Seamles PTFE tape DM
M22759/190 26-20 NPHSCA 600 260?C PTFE/Polyimide with Seamles PTFE tape DN
M22759/191 26-10 Silver 600 200?C PTFE/Polyimide with Seamles PTFE tape DP
M22759/192 26-10 Nickel 600 260?C PTFE/Polyimide with Seamles PTFE tape DR
RELATED PRODUCTS
M27500
(NEMA WC27500)
MIL-DTL-81381
(MIL-W-81381)
MIL-DTL-25038
(M25038)
SAE AS81044
(M81044)
SAE AS22759/32 (M22759/32)
Mil-Spec Wire & Cable
SAE AS22759
SAE AS22759/32 wire is constructed using a tin-plated copper conductor with crosslinked ETFE insulation (150°C) for extra flexibility and ease of soldering. This combination is also well-suited for commercial or aerospace environments that require protection against vibration, smoke, flame, etc.
Conductor: Tin-plated copper
Insulation: Crosslinked, modified ETFE
Voltage Rating: 600V
Temperature Rating: 150°C
SAE AS22759/32 Part Numbers
Part Number AWG Stranding Conductor
Diameter
(in) Insulation
Diameter (in) Weight
(LBS/MFT) Max. Resistance @
20°C OHMS/MFT
Min. Max.
M22759/32-12-* 12 37/28 .084 .089 .103 ± .003 19.7 2.02
M22759/32-14-* 14 19/27 .065 .069 .085 ± .002 13.0 3.06
M22759/32-16-* 16 19/29 .052 .055 .068 ± .002 8.3 4.81
M22759/32-18-* 18 19/30 .046 .049 .060 ± .002 6.5 6.23
M22759/32-20-* 20 19/32 .037 .039 .050 ± .002 4.3 9.88
M22759/32-22-* 22 19/34 .029 .031 .043 ± .002 2.8 16.2
M22759/32-24-* 24 19/36 .023 .025 .037 ± .002 2.0 26.2
M22759/32-26-* 26 19/38 .018 .020 .032 ± .002 1.4 41.3
M22759/32-28-* 28 7/36 .014 .016 .027 ± .002 .91 68.6
M22759/32-30-* 30 7/38 .011 .013 .024 ± .002 .66 108.4
*Add color coding according to MIL-STD-681.
0=black 1=brown 2=red 3=orange 4=yellow 5=green 6=blue 7=violet 8=gray 9=white
SAE AS22759/33 (M22759/33)
Mil-Spec Wire & Cable
SAE AS22759
Featuring crosslinked ETFE insulation over a silver-plated, high-strength copper alloy conductor, SAE AS22759/33 wire has a temperature rating of 200°C. Ideal applications include commercial and aerospace applications such as engine controls or aircraft cabins.
Conductor: Silver-plated, high-strength copper alloy
Insulation: Crosslinked, modified ETFE
Voltage Rating: 600V
Temperature Rating: 200°C
SAE AS22759/33 Part Numbers
Part Number AWG Stranding Conductor
Diameter
(in) Insulation
Diameter (in) Weight
(LBS/MFT) Max. Resistance @
20°C OHMS/MFT
Min. Max.
M22759/33-20-* 20 19/32 .037 .039 .050 ± .002 4.4 10.7
M22759/33-22-* 22 19/34 .029 .031 .043 ± .002 2.9 17.5
M22759/33-24-* 24 19/36 .023 .025 .037 ± .002 2.0 28.4
M22759/33-26-* 26 19/38 .018 .020 .032 ± .002 1.4 44.8
M22759/33-28-* 28 7/36 .014 .016 .027 ± .002 .91 74.4
M22759/33-30-* 30 7/38 .011 .012 .024 ± .002 .66 117.4
*Add color coding according to MIL-STD-681.
0=black 1=brown 2=red 3=orange 4=yellow 5=green 6=blue 7=violet 8=gray 9=white